Drylaid

Carding

Carding is a mechanical process which starts with the opening of bales of fibres which are blended and conveyed to the next stage by air transport. They are then combed into a web by a carding machine, which is a rotating drum or series of drums covered in fine wires or teeth. The precise configuration of cards will depend on the fabric weight and fibre orientation required. The web can be parallel-laid, where most of the fibres are laid in the direction of the web travel, or they can be random-laid. Typical parallel-laid carded webs result in good tensile strength, low elongation and low tear strength in the machine direction and the reverse in the cross direction. Relative speeds and web composition can be varied to produce a wide range of fabrics with different properties.